受火约束钢梁在升温段和降温段行为的理论分析(Ⅰ)

真实火灾中的调查和试验结果表明,约束钢梁比一般的无约束钢梁有更好的抗火承载性能。在梁端约束作用下,火灾中的约束钢梁能够产生很大的变形而且不会在瞬间坍塌。在梁中产生的轴力对梁在火灾中的行为有很大影响。影响约束钢梁行为的因素包括:荷载类型、轴向约束刚度、转动约束刚度、梁截面温度分布等。根据梁端约束情况和荷载类型,对梁的变形曲线进行了假设,据此可得出梁的轴力以及梁截面内应变与应力的分布。通过对应力的积分,可得出截面轴力及抵抗弯矩,然后结合梁的平衡方程,就可求出梁在火灾下的变形。为了进行火灾后的安全评估及修复工作,还需要了解钢梁在降温段的反应。当温度降低时,钢材的强度会得到恢复,这对恢复梁的承载能力是有利的,但是同时由于梁的收缩,梁内将进一步产生拉力,这对梁及两端的节点是很不利的。本文对约束钢梁在降温段的行为进行了比较深入的理论研究,并推荐了一种简单的计算方法。     

超高强度钻杆低温断裂性能及裂纹扩展特征研究

超高强度钻杆在冬季低温环境下容易发生脆性断裂事故,为了从断裂力学角度揭示其冷脆现象的本质,采用ZBC2302-D型示波冲击试验机,获得了不同温度下超高强度钢在冲击断裂过程中的力-位移曲线,并对比分析了冲击功、起裂功和裂纹扩展功之间的变化关系。采用国家标准GB 4161—2007中的计算公式,计算了冲击试样的裂纹扩展量Δa和阻抗应力强度因子K_R;同时,引入K_R阻力曲线,得到超高强度钻杆在不同温度下的剩余强度图。结果表明,当冲击试样开始出现裂纹时,随温度降低,钻杆的初始起裂应力有所增加,出现硬化现象。当钻杆出现一定长度的裂纹时,随温度降低,阻抗应力强度因子越来越小,而且降低速度越来越快,剩余强度也表现出相同的变化趋势。随温度降低,材料抵抗裂纹扩展的能力逐渐下降,表明钻杆在低温下更容易断裂。     

基于LCA的废旧资源循环利用节能减排效果评估模式与方法研究——以吉林省某钢铁企业为例

促进废旧资源循环利用是加快推进我国生态文明建设,完成节能减排目标的必然选择。本文基于生命周期评价模式,从微观企业层面入手,构建产品全生命周期基准流程,引入能量输入与环境输出参数,建立废旧资源循环利用节能减排效果量化核算模型,评估再生产品的节能减排经济成效,并以吉林省某钢铁企业为例,评估"废钢-电炉"短流程和"铁矿石-高炉-转炉"长流程的能源、环境、成本差异,辨识影响废钢再循环节能减排效果的主要因素和重要环节。结果显示,再生钢铁全生命周期与原生钢铁全生命周期相比,节能588.48kgce/t,节能率为84%;主要污染物中SO2减排率最高,达92%;CO2总减排1 180.92 kg/t,减排率为67%;总成本却高出198元/t。其中,炼铁工序的节能量和减碳量最大,烧结工序SO2、NOx和烟(粉)尘减排量最大,焦化工序COD和氨氮减排量最大,回收、加工处理、炼钢环节节能量和减碳量以及SO2、NOx和烟(粉)尘减排量均为负。成本方面,再生钢铁生产成本高于原生钢铁308元/t,虽然再生钢铁由于污染减排可节省56元/t的排污费并获取54元/t的碳交易收益,但都不足以扭转电炉炼钢费用较高的现状。因此,国家应在电炉炼钢方面给予钢企及相关企业适当的财税扶持政策,在电价方面给予钢企一定的优惠或补贴,并完善废钢回收加工体系等,以促进废钢循环利用。基于LCA的废旧资源循环利用节能减排效果评估可以实现对产品生命周期全过程的资源、环境、成本的优化管理。     

PLC控制系统在钢渣热焖工艺中的应用

利用PLC控制系统,实现在钢渣热焖工艺中的恒压供水和钢渣热焖定时定量喷水的自动控制要求,具有国际先进水平,取得了良好的经济效益、社会效益和环境效益.     

Technologically enhanced 210Pb and 210Po in iron and steel industry

Iron and steel manufacture has been ranked as the largest industrial source of environmental contamination in the USA; the wastes generated in their production processes contain heavy elements that can be a source of contamination, and natural radionuclides that can produce an occupational and/or public radiological impact. In this work the potential occupational effective dose rate (μSv/y) due to inhalation in four integrated steel-making factories from Egypt has been evaluated, by assuming a well defined scenario and with basis in the ²¹⁰Pb and ²¹⁰Po activity concentrations determined in ore and wastes collected in the aforementioned factories. Activity concentrations, in Bq/kg, of ²¹⁰Pb and ²¹⁰Po, and leachable Pb and Fe were measured using gamma-ray spectrometry based on HPGe detector, alpha particle spectrometry based on PIPS detector, and inductively coupled plasma-mass spectrometry (ICP-MS). Levels of ²¹⁰Pb and ²¹⁰Po in the range of <DL-4238 and 1-5660 Bq/kg, respectively, were found. According to the assumed scenarios, the occupational exposures by inhalation are much lower than the recommended annual effective dose limit, although the environmental impact due to waste storage and/or use should be considered based on case by case evaluation.     

船用E500钢在海水中阴极极化氢脆敏感性研究

目的研究阴极保护电位对E500钢在海水中氢脆敏感性的影响。方法采用慢应变速率拉伸试验(SSRT),同时利用三电极体系进行不同电位极化,并结合扫描电镜进行试样断口观察。结果随着阴极保护电位负移,E500钢在海水中的氢脆敏感性增加,阴极保护电位为-0.95 V(vs.SCE)时,拉伸试样出现脆性解理断裂特征,电位为-1.00 V时,E500钢断口呈脆性断裂特征。结论根据氢脆系数拟合曲线得出,当氢脆系数达到25%时,E500钢最负阴极保护电位应为-0.913 V。     

热带海洋大气环境下X70管线钢的缝隙腐蚀行为研究

目的研究X70管线钢在热带海洋大气实海环境下的缝隙腐蚀行为。方法在距离湛江东海岛海岸50m和200 m处分别搭建楔型缝隙模型,安装大气环境Cl-收集装置和自动气象监测站。结果距离海岸越近,风速越大,大气中Cl-沉降速率也越大,X70管线钢缝隙腐蚀越严重。X70管线钢在距离海岸50 m处发生缝隙腐蚀的最大缝宽约为0.96 mm,200 m处最大缝宽约为3.75 mm,50 m处缝隙腐蚀更严重。结论缝隙腐蚀区域形成了氧浓差电池,同时随着缝隙液中Cl-向缝隙内迁移,发生闭塞区电池自催化过程,在二者共同作用下,缝隙腐蚀区域较非缝隙腐蚀区域腐蚀更严重。     

钢渣湿法捕获CO_2反应机制研究

以炼钢过程中排放的固体废弃物钢渣为碳捕获剂,进行了钢渣湿法捕获烟气CO2工艺的实验研究。通过分析钢渣的组成成份及反应机理,研究液固比、反应温度、反应时间、pH值及反应产物等主要参数对钢渣湿法碳捕获状况的影响。实验证明,通过合理的设计和适当的操作,可使钢渣湿法碳捕获效率达60%以上,具有一定的应用价值。     

关于不锈钢酸洗废水处理的技术分析

随着社会经济的快速发展,不锈钢酸洗废水处理技术成为了当前的一项重要技术参数。本文旨在分析当前不锈钢酸洗废水的相关处理技术,从多种技术综合的应用出发,围绕当前工业发展的实际需要,多角度的分析不锈钢酸洗废水的技术,实现整体技术的全面运用。     

Application of CGP-cross route process for microstructure refinement and mechanical properties improvement in steel sheets

A modified method of severe plastic deformation (SPD) entitled constrained groove pressing-cross route (CGP-CR) was introduced for imposing a high magnitude of equivalent strain of about 2.32 per pass on the sheet form samples. The major benefit of this improved route compared to previous common route was the more homogeneity of strain in the rolling (RD) and transverse (TD) directions of sheets. In this study, low carbon steel samples were used for examination of evolutions in microstructure and mechanical properties during SPD via CGP-CR process. Mechanical properties improvement were measured by tensile and macro hardness tests. The results indicate that CGP-CR process can effectively improve tensile strength; and also, yield stress and hardness of as-received low carbon steel samples were improved up to about 100% after two deformation passes. Also, high magnitude of inhomogeneity can be observed in hardness distribution through first pass of the process which diminishes in the subsequent passes. Microstructural evolutions during process were monitored by optical microscopy observations and X-ray diffraction analysis. The results demonstrate that initial ferritic microstructure with grain size of about 30 μm was refined to a 225 nm cell structure after two passes of CGP-CR process.